The core of the FHM1 Homogenizer mixing Pump lies in its precision-engineered pump cavity. The cavity houses a set of high-strength stators and rotors, with the rotor drive shaft is manufactured from special stainless steel materials. that combines exceptional mechanical strength with corrosion resistance. The sealing system incorporates double-end face water-cooled mechanical seal, which utilize external circulating coolant for continuous temperature control, effectively mitigating material leakage and heat accumulation risks during high-speed operation, significantly enhancing equipment reliability.

The pump shaft is fully supported and fixed by a specialized bearing housing, ensuring stable power transmission. The power end connects directly to the motor via a flexible coupling, forming an efficient power transfer system. Its working principle follows a three-step continuous process:

Suction Phase: Material enters the cavity under negative pressure through the inlet;

Homogenization & Emulsification Phase: Material undergoes intense shearing, turbulent impact, and compressive fragmentation in the micron-level clearance between the high-speed rotating rotor and stationary stator, achieving comprehensive homogeneous emulsification;

Discharge Phase: Homogenized material is output at consistent pressure through the outlet, completing continuous processing.

Core Advantages & Application Scenarios

· Adaptability to Small/Medium-Batch Recirculation Production

· Optimized for recirculation processes, supporting repeated processing for finer particle size distribution

· Compact structure fits limited spaces from labs to pilot plants, meeting short-distance transfer needs (e.g., pipeline connections between reactors and storage tanks)

Industry-Specific Applications

1.Pharmaceuticals: Homogenization of emulsions and creams to ensure uniform dispersion of active ingredients

2.Food Industry: Stability enhancement of sauces and emulsified condiments to prevent oil-water separation

3.Cosmetics Production: Efficient emulsification of serums and lotions for refined texture

Critical Operational Protocols

Cooling System Management: Continuous coolant supply is mandatory to maintain seal temperature stability

Startup Prohibition: Strict prohibition against dry running without water/material to prevent seal face damage

Viscosity Adaptation: Suitable for medium-viscosity materials; ultra-high viscosity materials require pretreatment

Preventive Maintenance: Regular inspection of seal wear status and timely replacement of critical components

Compared to traditional homogenization equipment, this pump delivers gentler shear effects that maximize preservation of heat-sensitive components. Its modular design facilitates integration into automated production lines, making it a key process asset in fine chemical industries.