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How Does the FHM3 homogenizer mixing pump Revolutionize Large-Scale Continuous Production Through Progressive Shearing?

2025/06/14
Article from:Bonve Pumps/Bonve Pumps
Readership:54 order

The FHM3 hybrid homogenizing emulsification pump represents a revolutionary upgrade from the FHM1 series. Its three sets of stator-rotor units work in tandem within the processing cavity, creating a unique progressive shearing chain:

Primary Dispersion Zone: Coarse particles are aggressively fragmented by high-speed rotors;

Fine Emulsification Zone: Micron-level turbulence generated in stator gaps achieves droplet homogenization;

Ultrafine Homogenization Zone: Final shearing forces reduce particle size to submicron levels, creating stable microstructures.

Core Technological Highlights

· Dual Water-Cooled Seals: Continuous coolant circulation eliminates leakage risks during high-speed operation

· Modular Temperature Control: Optional heating (maintains reaction activity) or cooling (prevents thermal degradation) modules

· Intelligent Power Transmission: Flexible couplings absorb shock vibrations, ensuring continuous operation stability

Value in Production Process Transformation

Process Simplification Revolution

Steps requiring multiple traditional equipment (mixing, dispersion, homogenization) are integrated into a single FHM3 unit. Example for cosmetic emulsion production:

Old Process: Pre-mix tank → High-shear disperser → Homogenizer → Finished product tank (4 equipment/3 transfers)

FHM3 Process: Raw material feed → Three-stage emulsification → Product output (single-line completion)

Eliminates contamination risks from transfers, reduces energy consumption by >30%

Breakthrough Quality Enhancement

Pharmaceuticals、Food IndustryCosmetics ect.

Mass Continuous Production Adaptability

Non-Stop Production: Dual mechanical seals + redundant bearing design enable 24/7 operation with >8000-hour MTBF

Flexible Capacity: Single-unit coverage from small batches to hundred-ton scale via frequency conversion

Non-Negotiable Safety Protocols

Cooling water must initiate first and delay shutdown by 10 minutes

Dry running strictly prohibited! Pre-fill cavity before initial startup

Crystalline materials require pre-dissolution to prevent stator damage

This pump is transforming large-scale manufacturing paradigms in fine chemicals and biopharmaceuticals, with its modular design enabling retrofitting of existing production lines.

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