The FHM3 hybrid homogenizing emulsification pump represents a revolutionary upgrade from the FHM1 series. Its three sets of stator-rotor units work in tandem within the processing cavity, creating a unique progressive shearing chain:
Primary Dispersion Zone: Coarse particles are aggressively fragmented by high-speed rotors;
Fine Emulsification Zone: Micron-level turbulence generated in stator gaps achieves droplet homogenization;
Ultrafine Homogenization Zone: Final shearing forces reduce particle size to submicron levels, creating stable microstructures.
Core Technological Highlights
· Dual Water-Cooled Seals: Continuous coolant circulation eliminates leakage risks during high-speed operation
· Modular Temperature Control: Optional heating (maintains reaction activity) or cooling (prevents thermal degradation) modules
· Intelligent Power Transmission: Flexible couplings absorb shock vibrations, ensuring continuous operation stability
Value in Production Process Transformation
Process Simplification Revolution
Steps requiring multiple traditional equipment (mixing, dispersion, homogenization) are integrated into a single FHM3 unit. Example for cosmetic emulsion production:
Old Process: Pre-mix tank → High-shear disperser → Homogenizer → Finished product tank (4 equipment/3 transfers)
FHM3 Process: Raw material feed → Three-stage emulsification → Product output (single-line completion)
Eliminates contamination risks from transfers, reduces energy consumption by >30%
Breakthrough Quality Enhancement
Pharmaceuticals、Food IndustryCosmetics ect.
Mass Continuous Production Adaptability
Non-Stop Production: Dual mechanical seals + redundant bearing design enable 24/7 operation with >8000-hour MTBF
Flexible Capacity: Single-unit coverage from small batches to hundred-ton scale via frequency conversion
Non-Negotiable Safety Protocols
Cooling water must initiate first and delay shutdown by 10 minutes
Dry running strictly prohibited! Pre-fill cavity before initial startup
Crystalline materials require pre-dissolution to prevent stator damage
This pump is transforming large-scale manufacturing paradigms in fine chemicals and biopharmaceuticals, with its modular design enabling retrofitting of existing production lines.